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Custom Aluminum Extrusion Services

Custom Aluminum Extrusion Services are shapes of aluminum that can be solid, semi-hollow, or hollow. Many everyday products get their form and function from extruded aluminum. They’re used in everything from home appliances to automobiles. Customers value aluminum extrusions for their strength, stability, corrosion resistance, and lightness. Aluminum extrusions make consumer products like patio furniture and speedboats lighter and also increase the durability of items such as sports equipment. Our experienced staff of engineers are ready to assist you with your design needs.

“In addition to custom profiles, we also offer a wide range of standard aluminum profiles that are readily available for various applications.”

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Types of Aluminum Profiles We Process

606160826063
Cet alliage, le plus polyvalent des alliages d'aluminium pouvant être traités thermiquement, conserve la plupart des qualités de l'aluminium. Elle offre une large gamme de propriétés mécaniques et de résistance à la corrosion. Il peut être fabriqué à l'aide des techniques les plus courantes et présente une bonne usinabilité au recuit.L'aluminium 6082 est un alliage de résistance moyenne présentant une excellente résistance à la corrosion et la plus grande résistance parmi les alliages de la série 6000. Connu comme un alliage structurel, le 6082 est le plus souvent utilisé pour l'usinage sous forme de plaques. En tant qu'alliage relativement nouveau, sa résistance élevée à la traction lui a permis de remplacer l'aluminium 6061 dans de nombreuses applications.
 

Communément appelé alliage architectural, l'aluminium 6063 possède des propriétés mécaniques raisonnablement élevées, d'excellentes caractéristiques de finition et une grande résistance à la corrosion. On le trouve le plus souvent dans diverses applications et garnitures architecturales intérieures et extérieures et il est largement utilisé pour les applications d'extrusion d'aluminium.

70755052 
L'aluminium 7075 est l'un des alliages d'aluminium les plus résistants disponibles, avec un excellent rapport résistance/poids. Il est idéal pour les pièces soumises à de fortes contraintes et est généralement utilisé dans l'industrie aéronautique pour les structures complexes et la haute précision.Il s'agit de l'alliage le plus résistant parmi les qualités non traitables à chaud, avec une résistance à la fatigue supérieure à celle de la plupart des autres qualités d'aluminium. Il présente une bonne résistance à l'atmosphère marine et à la corrosion par l'eau salée, ainsi qu'une excellente usinabilité.
 
Alloy Name60616063
Description6061 is a versatile alloy that can be heat-treated to tempers such as 6061-T6. Magnesium and silicone are primary alloying elements that give the material high structural strength, toughness, and weldability.6063-T5 is a very economical heat-treatable alloy with a smaller grain structure than 6061 alloys. 6063 is more common for extrusions than 6061. It can form parts with thin walls and responds well to finishing processes, making it suitable for decorative applications.
CharacteristicsHigh strength and toughness; 40,000 PSI tensile yield strength* Great corrosion resistance Good fatigue resistance Doesn’t respond as well to finishing Heat treatableResponds well to finishing Great corrosion resistance Easily extruded and economical Ideal for thin-wall applications Relatively low strength; 20,000 PSI yield strength* Heat treatable
Suitable ApplicationsTransportation components for automotive and marine environmentsDecorative trim, heat sinks, architectural components

* Typical minimum representative values; material temper may affect mechanical properties

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Metal extrusion products can be found all around us in our daily lives. You can find them from metal windows and door frames to structural components for architecture and airplanes.

Metal tubing, shaped bars, and angle stock are all created through extrusion. Many custom-manufactured parts are made from these standardized extruded shapes. Metal extrusion is often the best, if not the only way, to create components with continuous complex cross-sections at scale while remaining economical. Some industries that use the process include automotive, aerospace, marine, architecture, construction, food processing, and electronics.

  • Aircraft structural components
  • Window frames, door frames, trim
  • Electrical connector housings
  • Conveyors
  • Ladders and scaffolding
  • Complex thin-walled enclosures
  • Heat sinks

Standard aluminum extrusion profiles (like extruded aluminum channel or extruded aluminum bar) are typically mass manufactured by extrusion specialists;  if you need large quantities of standard extruded aluminum profiles, you are better off using the services of one of these companies.

However, for custom aluminum extrusion profiles with a nonstandard aluminum extruded shape, Conco may be a better option.  That’s because we accept low-volume extrusion orders — for prototyping and small batch production — allowing you to experiment with custom profiles.

In addition to creating custom aluminum extrusion profiles using custom dies, we can combine extrusion with other manufacturing processes (like CNC machining) to produce custom final parts.  This can allow us to make parts faster and more affordably,especially if the majority of the part has a consistent cross-section.

Aluminum & Plastic Extrusion FAQ

Conco supports small batch production. If you need small to medium-sized orders, other companies might not be able to meet your needs. Additionally, Conco offers a full range of services from machining to anodizing, saving material transportation time and significantly reducing overall processing time.

You may specify a different aluminum alloy, and we will review the feasibility when providing you with a quotation.

Our most commonly used alloys are 6061 and 6063, which contain high levels of ma nesium and silicone. Both are highly corrosion resistant.

Conco has extensive experience in aluminum extrusion. In addition to custom profiles, we also offer standard aluminum profiles available on the market.

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Complete Custom Aluminum Extrusion Services from prototype to production ensure high quality, fast delivery and competitive prices.

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